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palettierer-depalettierer-automatic-palletizing-intralogistics-baust

Palletizers for automatic palletizing

High-performance processes with palletizers for effective intralogistics (palletizing)

When loads are to be received, transported or dispatched without pallets in intralogistics, Baust’s high-performance palletizing and systems provide the key technology. Especially in outbound areas for shipping in oversea containers, enormous transport volumes and pallet costs can be saved by excluding pallets. Here, the palletizing systems can push any loads off the pallets much faster, safer and cheaper than manual or robot-assisted unloading. In addition to the pushing method, the clamping or pulling method can be used as an alternative, depending on the pallet and the load. The areas of application of palletizer are oriented towards automated conveyor systems and storage systems with high throughputs in the food, pharmaceutical, logistics, cosmetics and chemical industries.

Your advantages with Baust palletizing systems:

  • Palletless export shipping saves transport volume and pallet costs
  • No more problems caused by wooden pallets: dirt, control, maintenance, replacement, downtime, malfunctions
  • Maximum customization to your requirements with the processes: Pushing, clamping and pulling with palletizing machine
  • Use of low-cost, space-saving slipsheets for push-pull forklift attachments instead of pallets
  • Up to 5 times faster than other palletizing systems: robot palletizer (robotic palletizing systems), gantry palletizer, layer palletizer

Fully automatic palletizing machines and systems with Baust

Specifications

  • performance: 60 – 80 changes/h
  • dimensions (L x W x H in mm): 3600x3000x3150
  • back & side walls: pneumatically adjustable
  • sliding plates: electrically powered
  • feeding & discharging: forklift / conveyor systems
  • control mode: automatic
  • power supply: 4 kVA – 16A 230/400 V R1/2“, 6 bar
  • machine weight: approx. 3200 kg

Pallet loading

  • total weight up to 1200 kg
  • standard pallet (W x L in mm): 800 – 1000 x 1200
  • max. height incl. pallet: 2000 mm
  • goods: e.g. cartons, drums, boxes, big bags, bags or bottles
  • overhang tolerance for each side: 50 mm
Options
  • sliding sheets: palletizing on wooden pallet or depalletizing on slip sheet
  • slip sheet dispenser & collector (insert link)
  • stainless steel contact parts
  • goods height > 2000 mm
  • automatic pallet magazines

High-speed palletizing (automatic palletizing) by palletizers

The palletizing automation with the sliding method starts with the infeed of the loaded pallet. The back wall and the side walls of the palletizer machine close against the load. Gently, quickly and safely, the complete load is pushed from the pallet onto the slightly deeper target conveyor.

In conventional palletizer systems (palletizer), this process only takes place layer by layer or even piece by piece. Further transport of the load now takes place without pallets on belt or special roller conveyors. The empty pallet is removed directly to the side of the palletizer and can be stacked in a pallet magazine. This is what an effective palletizing process with up to 80 cycles per hour looks like. The palletizing process runs accordingly the other way around.

The clamping and pulling palletisers round off Baust’s portfolio and are also based on handling the entire load stack in one cycle step.

Palletising with Baust Group

Request a non-binding offer for palletizing now

    Boost Efficiency & Invest in a Palletizer Machine Today

    Investing in a palletizer machine is a strategic move that can significantly boost your operational efficiency. Our cutting-edge palletizer solutions are designed to streamline your end-of-line processes, reducing labor costs and increasing throughput.

    By automating the palletizing process, you’ll not only speed up your operations but also improve consistency and accuracy. The palletizer machine we offer can handle a wide variety of products and packaging types, from boxes and bags to bottles and cans. This versatility ensures that regardless of your industry or product line, our palletizing solutions can be tailored to meet your specific needs.

    The advanced technology incorporated in our palletizer machines allows for precise stacking patterns, optimizing pallet stability and maximizing load efficiency. This not only improves safety during transportation but also helps in better utilization of warehouse space. Moreover, our palletizer machines are equipped with user-friendly interfaces, making them easy to operate and program for different product configurations. The return on investment for a palletizer machine is often realized quickly through increased productivity, reduced labor costs, and minimized product damage.

    By choosing our palletizing solutions, you’re not just purchasing equipment; you’re investing in the future of your business, paving the way for scalable growth and improved competitiveness in your market.

    From Small Businesses to Large Enterprises – Palletizer Solutions for All

    We understand that businesses of all sizes require efficient palletizing solutions, which is why we offer a diverse range of options to cater to varying needs and budgets.

    For small businesses just starting to automate their processes, our compact manual palletizer models provide an excellent entry point. These units offer improved ergonomics and efficiency compared to fully manual operations, while still allowing for a gradual transition to automation.

    As your business grows, our semi-automated palletizing systems can provide the perfect balance between human oversight and machine efficiency. For medium-sized enterprises looking to significantly boost their palletizing capabilities, our auto palletizer range offers high-speed performance without requiring extensive floor space. These machines are designed for flexibility, allowing quick changeovers between different product types and pallet patterns. Large enterprises with high-volume production lines can benefit from our fully automated palletizing system, which integrates seamlessly with existing conveyor systems and warehouse management software.

    These advanced systems can handle multiple production lines simultaneously, offering unparalleled efficiency and throughput. Regardless of your company’s size, our team of experts will work closely with you to analyze your specific palletizing needs and recommend the most suitable solution. We also offer customization options to ensure that the palletizing system fits perfectly into your existing workflow and infrastructure.

    Streamline Your End-of-Line Operations with a Baust Automated Palletizer

    Streamlining your end-of-line operations is crucial for maintaining a competitive edge in today’s fast-paced manufacturing environment.

    Our automated palletizer solutions are designed to optimize this critical phase of your production process, delivering unparalleled efficiency and consistency. By integrating our advanced palletizing technology into your workflow, you’ll eliminate bottlenecks and ensure a smooth, continuous operation from product packaging to warehouse storage. The automated palletiser we offer can handle a diverse range of package types and sizes, automatically adjusting to different product specifications without the need for manual intervention. This flexibility allows you to run multiple SKUs on the same line, reducing changeover times and increasing overall productivity.

    The intelligent control systems in our automated palletizers optimize stacking patterns in real-time, ensuring maximum pallet stability and efficient space utilization. Additionally, our automated palletizing systems can be seamlessly integrated with your existing conveyor systems, warehouse management software, and ERP systems, creating a fully connected and synchronized end-of-line solution. With built-in quality control features, such as package integrity checks and pallet load verification, you can be confident that every pallet leaving your facility meets the highest standards of quality and safety.

    By streamlining your end-of-line operations with our automated palletizer, you’ll not only boost efficiency but also improve workplace safety and reduce the risk of product damage.

    How a Palletizer Can Revolutionize Your Production Line

    Implementing a palletizer in your production line can lead to a transformative shift in your operations, unlocking new levels of efficiency and productivity. Traditional manual palletizing is labor-intensive, time-consuming, and prone to inconsistencies. By introducing our advanced palletizing technology, you’ll experience a dramatic reduction in cycle times and a significant increase in throughput.

    Our automatic palletizer machine is equipped with high-speed picking and placing mechanisms that can handle hundreds of units per minute, far surpassing human capabilities. This speed boost doesn’t come at the expense of accuracy – in fact, our machines maintain precise positioning and consistent stacking patterns, ensuring optimal load stability and minimizing product damage during transport. The revolution extends beyond mere speed and precision. Our palletizers incorporate adaptive learning algorithms that continuously optimize performance based on real-time data, allowing the system to fine-tune its operations for maximum efficiency. This intelligent automation reduces waste, improves resource allocation, and minimizes energy consumption.

    Furthermore, by automating the palletizing process, you free up your workforce to focus on higher-value tasks that require human creativity and problem-solving skills. This shift not only boosts overall productivity but also enhances job satisfaction and employee retention. The data generated by our palletizers provides valuable insights into your production line’s performance, enabling data-driven decision-making and continuous improvement initiatives.

    By revolutionizing your production line with our palletizer, you’re not just improving one aspect of your operations; you’re setting the stage for comprehensive optimization across your entire manufacturing process.

    How our Palletizers Work with Your Existing Systems

    Integration is a key consideration when implementing new technology and our palletizing systems are designed with seamless compatibility in mind. Our palletizing automation solutions feature open architecture and standardized communication protocols, allowing for effortless connectivity with a wide range of upstream and downstream equipment. Whether you’re using conveyor systems, robotic pick-and-place units, or automated guided vehicles (AGVs), our palletizers can be easily integrated to create a cohesive material handling solution.

    The modular nature of our automated palletizing system means you can start with a basic configuration and expand functionality as your needs evolve, without disrupting your current operations. Our palletizers are compatible with industry-standard PLC platforms and can be easily interfaced with your existing SCADA or MES systems, ensuring seamless data exchange and centralized control. We provide comprehensive APIs and software development kits (SDKs) that allow your IT team to customize the integration process and develop tailored solutions that meet your specific requirements.

    Additionally, our palletizers can be integrated with vision systems and barcode scanners to enhance tracking and traceability throughout your supply chain. To further streamline the integration process, we offer virtual commissioning services, allowing you to simulate and optimize the palletizer’s performance within your production environment before physical installation.

    This approach minimizes downtime during implementation and ensures a smooth transition to your new palletizing system.