Pallet changers using the pushing method

The pushing method does not involve inverting, tilting or clamping. Instead, the goods are gently pushed from the source to the target pallet. This makes the pushing process particularly gentle and ideally suited for the palletizing of sensitive goods.

Pallet changers using the pushing method are available in two basic versions:
As a free-standing stand-alone element or as part of a material flow system.

The pushing method offers a wide range of applications

Freestanding pallet changer using the pushing method

Pallet changers using pushing method offer various options. They can be loaded from the front as well as from the rear. This makes them suitable for hygienic separation in the pharmaceutical or food industry. The pallet changers can easily be integrated into existing material flow systems. In this way, the most powerful exchangers make up to 60 changes per hour

Pallet changer for integration into a conveyor system

Common to all these machines is the method of pallet changing. The source pallet is slightly higher than the target pallet. Secured from 3 sides a frame pushes it onto the empty target pallet. When working with a stand-alone exchanger the repalletized load can now be removed. In a material flow system, however, the pallet is transported onwards by means of a conveyor.

Pushing method used by Pallet changers

Do you have particularly sensitive goods or pallets with incomplete loads? No problem! The Baust pallet changer in the pushing method reliably changes the pallets even with sensitive goods. With this method, the pallet changer does not clamp, turn or tilt. Instead, the goods are gently pushed from the source to the target pallet.
The side walls of the pallet changer cover the goods very carefully in order to prevent them from falling over or falling down. The source palette is slightly higher than the target palette placed in front of it.

Then the pallet changer carefully pushes the entire stack onto the target pallet. Then it can easily be picked up by a forklift or a pallet truck. The most powerful pallet changer from Baust use this technology to achieve up to 60 changes per hour. The pallet changer in the pushing method is suitable both as a free-standing stand-alone element and as part of a conveyor system. The devices can be supplied with pallets on one or both sides and are therefore ideal for use in pharmaceuticals, food and logistics in high-performance logistics systems, hygiene lock areas or niche locations.

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Products using the pushing method

Pallet changer <br/>PW 500

Pallet changer
PW 500

The PW 500 offers the simplest and therefore most economical variant of palletizing and is particularly suitable for pressure-stable and insensitive goods that can withstand a lot.
Pallet changer <br/>PW 500 Inline

Pallet changer
PW 500 Inline

The most efficient solution to get robust and pressure resistant goods from one pallet to another fully automatically. The PW 500 Inline offers the proven clamping method for conveyor lines.
Pallet inverter <br/>PW 600

Pallet inverter
PW 600

The pallet inverter PW 600 is ideal where robust goods such as e.g. bagged goods or big-bags are involved. Both poor pallet quality and varying sizes of pallet present no problem.
Pallet inverter <br/>PW 600 Inline

Pallet inverter
PW 600 Inline

To change or rotate loaded pallets in a fully automated environment, the choice is the PW 600 Inline.
Pallet inverter <br/>PW 700

Pallet inverter
PW 700

The PW 700 from Baust is particularly suitable for the speedy pallet changing of robust goods such as bags. Also the exchange of damaged pallets presents no problem for the PW 700. Exactly as with the PW 600 this pallet changer applies the inverting ...
Pallet changer <br/>PW 800 E

Pallet changer
PW 800 E

The simplest pallet changer with tilting method is suitable for tilt-stable goods such as cardboard boxes or crates and does not require side walls and pallet clamps due to the 92° angle.
Pallet changer<br/> PW 800 C

Pallet changer
PW 800 C

Due to the diagonal tilting process by 90 – 120° into the corner, the PW 800 C does not need side walls. Ideal for space-saving and ergonomic repalletising of loads.
Pallet changer <br/>PW 800

Pallet changer
PW 800

With the PW 800 from Baust, the pallet change is done by a backward tilting movement from 100 to 135°. The pallet changer PW 800 with side walls and pallet clamp is ideal for unsecured loads such as, e.g. drums, sacks or big-bags.
Pallet changer <br/>PW 800 Inline

Pallet changer
PW 800 Inline

The pallet changer PW 800 Inline offers the fully automatic tilting method as a basic solution. The integration in further conveyor technology with additional components such as pallet magazines or packaging machines is possible quite easily.
Pallet changer <br/>PW 900 Inline

Pallet changer
PW 900 Inline

Thanks to the tilting angle of up to 180°, there are no more problems with cover sheets or slip sheets. Loose sheets can disrupt the automatic exchange process by falling into the machine or conveyors.
Pallet changer <br/>PW 1000

Pallet changer
PW 1000

The PW 1000 ensures a precise and smooth operation where exchange of pallets for large and robust goods is frequently necessary. Its particular attributes are the Plug & Play construction and the simple operation.
Pallet changer <br/>PW 2000

Pallet changer
PW 2000

The pallet changer PW 2000 encloses the goods very securely – two flexible side walls together with the rear wall secure the goods from three sides. Additional sliding plates ensure a particularly gentle exchange of pallets of highly sensitive goods....
Pallet changer <br/>PW 3000

Pallet changer
PW 3000

The PW 3000 from Baust offers a clever two-way solution. The pallet changer allows loading and unloading from both the front and rear of the machine and is often used in clean room airlocks.
Pallet changer <br/>PW 4000

Pallet changer
PW 4000

The PW 4000 is the extended version of the PW 2000 with conveyor technology. Due to the one-sided infeed and discharge of the pallets, the pusher is predestined for a niche location.
Pallet changer <br/>PW 5000

Pallet changer
PW 5000

The PW 5000 from Baust can be loaded from both ends and be utilized as a fully automated sluice in clean room areas requiring hygienic separation. This makes the pallet changer indispensable, particularly in the food and pharmaceutical industries.
Pallet changer <br/>PW 6000

Pallet changer
PW 6000

The PW 6000 from Baust is ideal when large quantities of pallets on which highly sensitive goods is stored have to be exchanged. A one-sided material flow and optimized processes are the basis for the most powerful pallet changer.
Construction Metal Industry

Construction Metal Industry

Bauprofile können mit Rotationsstanzmaschinen effizient gefertigt werden. Gerade bei hohen Stückzahlen ist die Technik des Rotationsstanzens unumgänglich.
Pallet handling

Pallet handling

Changing pallets is the focus in the area of pallet handling. Palletizing is used in various ways: e.g. the hygiene reason.
Pallet transport

Pallet transport

Baust offers a huge number of pallet transport components that guarantee you optimum performance, product care and the highest security. They are constructed with the greatest care for your precise individual needs.
Drum handling & transport

Drum handling & transport

With our drum palletizer and our roller conveyor, you transport your drums extremely economically and, above all, safely. Our particularly safe method using slide plates reliably avoids damage to your drums.
Mesh boxes

Mesh boxes

Our material flow systems are optimally applicable for mesh box transport. Extreme weights and the high resistance to wear and tear offer you decisive advantages as regards economic efficiency.
Long goods transport

Long goods transport

Baust offers you individual transport solutions for transporting long goods. For such challenging special cases, we offer you comprehensive, individual solutions with the highest level of automation and the highest transport security.
Container transport

Container transport

High throughput, special transport security and high quality in implementation distinguish our individual container transport solutions.
Form printing

Form printing

High-quality and tailor-made standard tools, but also custom-made.
Digital printing

Digital printing

Perforations for spiral or plastic comb bindings, standard file hole dies or custom perforations according to customer's requirements.
Roll printing

Roll printing

Punches for calendar corners or punches for newspaper printing.
Rotary printing

Rotary printing

Punches for calendar corners or punches for newspaper printing.
Labels

Labels

Labels, price labels or tickets for parking garages and airline tickets.
Packaging

Packaging

Braille for pharmaceutical packaging or pre-punched bottle caps.
Punching in drywall

Punching in drywall

Punching of CW profiles or plaster angle profiles with speeds up to 150 m/min.
Electro Industry

Electro Industry

Integration within or even as a self-sufficient machine in front of the profiling line.
Shelf and storage technology

Shelf and storage technology

Continuous punching offers safety in the punching process for shelves and storage profiles.
Roller blinds

Roller blinds

We offer an optimal production of the roller shutter shafts with our rotary punching machines.
Special profiles

Special profiles

Flexible punching machines are required in the area of contract profiles.

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For particularly sensitive or incompletely packed goods, we recommend a pallet changer using the pushing method. Here the palletizer encloses the goods from several sides with gentle pressure from large side walls. The pallet changer then carefully pushes the entire goods onto the slightly lower target pallet.

In this way, you can also reliably palletize cellulose rolls, fruit boxes or pallets full of different goods. Our most powerful machines in the pushover process can handle up to 60 changes per hour.

Loading from two sides

The Baust pallet changer in the pushing method is available in several versions: It can be easily integrated into existing conveyor systems, but it can also stand alone. Some devices can be loaded from both the front and the back. This means that these re-palletizers can be used as a hygiene lock unit in the pushing process, for example in the food or pharmaceutical industry. Both the stand-alone elements and the palletizers as part of a material flow system are suitable for very sensitive goods. They are also designed to save space. With our flexible and easy-to-use pallet changers, we can surely fulfill your individual wishes!

Our models for your application

We have developed the PW 1000 for large and stable units. It convinces with its space-saving plug & play design and simple operation. In the PW 2000, two flexible side walls and the rear wall enclose the goods on three sides. Additional sliding plates convey highly sensitive goods to the target pallet with particular care. The PW 3000 with its clever two-way solution is particularly in demand for clean room lock units. It can be loaded and unloaded from both the front and the back. He systematically differentiates between internal and external pallets so that no third-party pallets get into the clean room. In this way, the PW 3000 fulfills the highest hygienic requirements when pushing over.

Pallet changers using the pushing method

The models PW 4000 and PW 5000 are the Inline variants of PW 2000 and PW 3000 for automatic conveyor systems. The PW 5000 also serves as a fully automatic lock unit with a clear separation between the clean room and the outside. We have designed the PW 6000 for particularly high quantities, which can push up to 60 changes per hour. Slip sheets protect sensitive goods from rough pallets. These are automatically centered so that the sensitive goods come to be centered on the pallet. So you can trust the quality of the Baust pallet changer even with very sensitive goods and with the most different requirements!

Master the pushing method now!
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